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FreeStyle Engineering

Complete Engineering.
From Concept to Production.

Mechanical design, electrical systems, and software — integrated.

Why it matters

Rare Skill.
Faster Results.

Most engineers specialize in one domain: mechanical CAD, electrical controls, or software development. This separation creates handoffs, miscommunication, and rework.

A true cross-layer architect sees the entire problem at once. Mechanical decisions inform electrical architecture. Electrical constraints shape software logic. The result: integrated solutions that work first time, accelerate development, and reduce costs.

Mechanical Electrical Software Integrated Solution
Mechanical
CAD · simulation · fabrication
Electrical
Controls · drives · fieldbus
Software
Firmware · web · data
Integrated Solution
Selected Work

Selected Projects

Automatic Screw-Driving Machine
Consumer electronics assembly required precision screw fastening at high volume with zero defect tolerance.
Pneumatic + stepper system with Pi Pico firmware for real-time force feedback. Mechanical design ensures part centering; electrical control manages vibration and insertion depth; software validates every fastening.
SolidWorksPi PicoPythonPneumatic Design
End-Product Testing Machine
End-of-line product testing required automated mechanical and functional validation. Manual testing was a bottleneck with inconsistent results.
Raspberry Pi 5 test station with custom PCB, proximity sensors, load cell and pneumatic clamping. Fail-safe selector flap defaults to reject — a part only reaches the good-bin after passing every test in sequence.
Raspberry Pi 5Custom PCBLoad CellPneumaticFlaskSolidWorks
THT Connector Pick & Place — SCARA Retrofit
A PCB assembly line needed automated insertion of 80 through-hole connectors per board, with full SMEMA line integration.
Repurposed Denso SCARA robot programmed in native GPL. Vibratory bowl feeder presents connectors; strain-gauge end-effector monitors every insertion; three-conveyor line with full SMEMA handshaking.
Denso SCARAGPLStrain GaugeSMEMAVibratory Feeder
CFW-GRP Pipe Production — CompactRIO & SCADA
A manufacturer needed complete control and SCADA software for a filament winding machine producing GRP pipes up to 5 m in diameter, commissioned on-site in Colombia.
Full control software on NI CompactRIO with 1,000+ I/O via Profibus-connected Beckhoff modules. Controls dosing, PID heaters and Coriolis flow meters, plus a custom SCADA — written in three months and commissioned in 40 days.
LabVIEWNI CompactRIOBeckhoff I/OProfibusSCADA
Connected Consumer Product — Silicone Overmolding & Embedded Electronics
Development of a sealed Bluetooth-enabled consumer device, including custom silicone overmolding tooling, pneumatic positioning mechanisms, PLC-controlled assembly synchronization, and embedded electronics integration. Designed the complete solution from mechanical components and manufacturing process to BLE communication and Cortex-M0 firmware.
Custom silicone overmolding tooling, BLE connectivity, power electronics, and NXP Cortex-M0 firmware. Fully sealed, dishwasher-safe end product.
Silicone OvermoldingBLENXP Cortex-M0KiCadSolidWorks
Industries

Breadth Across Industries

The same integrated approach applied across eight distinct manufacturing and technology domains.

Swipe to explore →
Photovoltaics Manufacturing
SMT / THT Electronics
GRP Pipe Production
Bakery Automation
Building & Facility Management
Medical Software
Consumer Electronics
Industrial IoT

Ready to solve an interesting problem?

FreeStyle takes on projects where the engineering challenge is genuine and the full spectrum of disciplines are in play.

Discuss Your Project